Type
Analysis
Element
|
Min
|
Max
|
Carbon
|
--
|
0.01
|
Manganese
|
--
|
0.05
|
Silicon
|
--
|
0.05
|
Cobalt
|
--
|
48.75
|
Vanadium
|
--
|
1.90
|
Iron
|
Bal
|
Description
Hiperco 50A alloy is a soft magnetic
alloy which has been used primarily as magnetic core material in
electrical core material in electrical equipment requiring high
permeability values at very high magnetic flux densities. The
magnetic characteristics of this alloy permit weight reduction,
reduction of copper turns, and insulation in the end product when
compared to other magnetic alloys having lower permeabilities in the
same magnetic field range.
Physical
Properties
Specific
gravity.........................................8.20 Density lb/cu
in ................................................... 0.295 kg/cu
m ................................................... 8200 Electrical
resistivity ohms c/mf
................................................ 253 microhm-mm
........................................... 420
Mean Coefficient of Thermal Expansion
Temperature
|
Coefficient
|
68°F to
|
20°C to
|
10(-6)/°F
|
10(-6)/°C
|
392 752 1112 1472
|
200 400 600 800
|
5.28 5.61 5.83 6.28
|
9.5 10.1 10.5 11.3
|
Curie Temperature °F
........................................................... 1710 °C
............................................................
932 Saturation induction at H = 250 oersteds(kilogausses)
.................. 23 H = 19.9 at/m(Telsa)
................................ 2.3 Saturation
magnetostriction change in unit length x 10(-6) ..................
60
Magnetic Properties
Typical D.C. Magnetic Properties -
Hiperco Alloy 50A Solid ring specimen using ASTM-A-596 test
method. Material heat treated to indicated temperatures.
Magnetic
Properties
|
1558°F(843°C)
|
1598°F(870°C)
|
1625°F(885°C)
|
DC max perm Hcfrom
2.3 T Oe At/m Brfrom 2.3 T T
|
2000 4.0 318 1.6
|
2650 2.5 200 1.6
|
10,000 1.0 56 1.6
|
Workability
Machinability The following
charts include typical machining parameters used to machine Hiperco
50A alloy. The data listed should be used as a guide for initial
machine setup only.
High
Speed Tools
|
Turning- Single
Point And Box Tools
|
High Speed Tools
|
SFPM IPR
|
25-30 .003-.010
|
Carbide Tools
|
SFPM IPR
|
70-90 .020-.007
|
Turning And Forming
Tool Width
|
Cut-Off Tool Width
|
1/16"
|
SFPM IPR
|
25 .001
|
1/8"
|
SFPM IPR
|
25 .002
|
1/4"
|
SFPM IPR
|
25 .003
|
Form Tool Width
|
1/2"
|
SFPM IPR
|
25 .004
|
1"
|
SFPM IPR
|
25 .0025
|
1-1/2"
|
SFPM IPR
|
25 .002
|
Drilling
|
Drill Dia.
|
3/8"
|
SFPM IPR
|
30 .005
|
3/4"
|
SFPM IPR
|
30 .010
|
Reaming
|
Under 1/2"
|
SFPM IPR
|
65 .005
|
Over 1/2"
|
SFPM IPR
|
65 .010
|
Die
Threading
|
T.P.I
|
3-7½
|
SFPM
|
8
|
8-15
|
SFPM
|
10
|
Over 16
|
SFPM
|
15
|
Tapping
|
T.P.I
|
3-7½
|
SFPM
|
6
|
8-15
|
SFPM
|
7
|
16-24
|
SFPM
|
11
|
Over 25
|
SFPM
|
15
|
Milling
|
SFPM IPR
|
20-35 .001-.005
|
Broaching
|
|
SFPM
|
8-15
|
Chip Load
|
IPT
|
.002
|
When using carbide tools,
surface speed feet/minute (SFPM) can be increased between 2 and 3
times over the high speed suggestions. Feeds can be increased
between 50 and 100%.
Figures used for all metal
removal operations covered are average. On certain work, the nature
of the part may require adjustment of speeds and feeds. Each job has
to be developed for best production results with optimum tool life.
Speeds or feeds should be increased or decreased in small steps.
Heat
Treatment
When selecting a heat treating
temperature for the application, two factors should be considered:
1. For best magnetic
characteristics, select the highest suggested temperature.
2. If the application requires
specific mechanical properties higher than that produced when
employing the highest temperature, select the temperature that will
provide desired mechanical properties.
As temperature decreases, magnetic
properties become less magnetic. Heat treating temperature for
best magnetic properties should be 1625°F +/- 25°F
(885°C +/- 15°C).Do not exceed 1652°F(900°C). The
heat treating atmosphere used must be nonoxiding and noncarburizing.
Atmospheres such as dry hydrogen or high vacuum are suggested. Time
at temperature should be two to four hours. Cool at a rate of
nominally 180 to 360°F (100 to 200°C) per hour to a
temperature of least 700°F(370°C), then cool naturally to
room temperature.
Typical
Mechanical Properties
Effect of Heat Treating
Temperature on Hardness - Hiperco 50A alloy
Temperature
|
Hardness
Rockwell B
|
°F
|
°C
|
1558 1598 1625 1692
|
843 870 885 925
|
94 89 87 82(poor
magnetic properties)
|
|